ComVac ASIA 2019 上海国际压缩机及设备展览会

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湖南云箭集团有限公司加入PTC ASIA 2010

    2010年03月29日,湖南云箭集团有限公司报名参加2010亚洲国际动力传动与控制技术展览会暨第四届国际压缩空气技术展览会。

 

涡旋空气压缩机
Proair scroll air compressor
湖南云箭集团有限公司
The Hunan Vanguard Group Co, Ltd.

企业简介 Brief  introduction to the enterprise

  湖南云箭集团有限公司系中国兵器装备集团公司所属大型军民结合型企业,是国家重点保军单位之一,拥有固定资产10亿元,占地面积676万平方米。公司现有员工3000多人,其中具有工程师以上职称技术人420多人,享受国务院特殊津贴人员12人。公司从2005年开始与中南大学联合研制涡旋空气压缩机,目前主要生产0.1m3/min--4m3/min排气量的8种涡旋空气压缩机,产品投入市场至今已运行几年时间,先后进行了3次重大技术改进。公司已通过ISO9001(2000)国际质量体系认证,产品远销到欧美、东南亚、哈萨克斯坦、伊朗、朝鲜多个国家和地区,成为国内涡旋空压机整机的主要生产基地。


The Hunan Vanguard Group Co., Ltd. is one of the key national civilian and military combined enterprises under the China South Group. With fixed assets of 1 billion Yuan, covers an area of 6.76 million square meters. More than 3,000 employees in the enterprise, which has the title of engineers and technical personnel for more than 420 people, enjoy the special allowance of the State Council for 12. The enterprise began jointly developed the scroll air compressor in 2005 with Central South University, , the key production is eight kinds of scroll air compressor of 0.1m3/min--4m3/min discharging capacity, the product sell to market has been running a few years, have carried out three times of major technological improvements, the current has reached the international advanced level. The enterprise has passed ISO9001 (2000) international quality system certification, the products are exported to Europe, America, Southeast Asia, Kazakhstan, Iran, North Korea in many countries and regions, become the domestic major production base of scroll compressor machine.

 

 

展品:涡旋空气压缩机

产品的先进性Advanced capacity of products
一、极低的噪音
    比任何空压机噪音都低,可直接放置在生产车间内,对工作者干扰极小,完全省略空压机专用机房。噪音低,所以可以随意安放在您认为方便的地方,无需为了隔离噪音而将空压机放置在较远的建筑物内,这样省下的不仅仅是建筑费用及长距离的气管安装费用,更可以避免噪音困扰邻居和自身,也可以随企业的不断发展而随意方便地增加压缩空气的供应。
1. Very low noise
       The noise is lower than any other air compressor can be placed directly in the production workshop, on the workers, minimum interference and completely omit the air compressor room. Low noise, so it can be freely placed in a convenient place where you think, it is not to place in distant buildings in order to isolate the noise, so that not only the construction cost savings and long-distance air pipe installation costs, but also avoid the noise nuisances to affect the neighbors and its own, can also be with the constant development of enterprise to increase the compressed air supply freely.

二、极低的保养费用
    由于涡旋空压机本身无易损件、机组性能优良,自动控制可靠,故用户只需轻轻地清扫一下机体两侧的滤网,按规定定时更换机油和滤芯及空气过滤器,油精分器。您就可以放心地使用涡旋空压机了。不必像使用其它空压机那样,再为随时可能发生的易损件更换而破费(这种花费累计下来是不少的),更避免了因故障停机造成的生产停滞而给您带来的经济损失。
2. Very low maintenance costs       As the scroll compressor that it has no wearing parts, the machine performance, quality, automation is reliable, so users only need to look at the body and gently clean both sides of the filter, according to regulations from time to time to replace oil, air filters, and oil mist splitter. You can safely use the scroll compressor. Eliminating the need to use other air compressor, as may occur in longer time and costly replacement of wearing parts (which takes quite a number of cumulative ), but also to avoid the production due to downtime caused by fault to bring you the economy loss.

三、极低的运行费用
    涡旋式空气压缩机是公认的最高能效比的空压机,每年可为您节省上万元的电费。由于原理上的优越性,使得涡旋空压机比活塞、螺杆、滑片等传统空压机的效率都要高,电费是空压机运行的最大费用,以一台2m3/min机为例,一年运行4000到5000小时,涡旋空压机可为您节约电费一万余元。
3. Very low running costs       Scroll Air Compressor is recognized as the highest energy efficiency of air compressor, a year can save you above ten thousands electricity expense. As the superiority on the theory of the scroll compressor makes higher efficiency than piston, screw and vane air compressor of traditional, electricity prices are the biggest expense of air compressor, takes one 2m3/min of air compressor for example, one year to run 4000-5000 hours, scroll compressor gives you ten thousands electricity expense to save.

四、极低的含油量
    输出的空气纯度最高,机内的润滑油主要是为建立一层极薄的油膜和润滑轴承,而不像螺杆机那样主要是为了冷却,而活塞机完全是在烧油。故需要注入的油很少,需要的油气分离器,过滤芯负荷也很轻,输出的压缩空气含油量自然极低。
4. Very low oil content       The output of air is the highest purity of air, inside machine lubricating oil is mainly for the establishment of a layer of thin film and making lubrication of bearings, rather than as screw machine primarily for cooling, while the piston machine is completely for burning fuel. Therefore, the oil needs to be injected is very little, the needed load of oil and gas separator, filter core is also very light, the output of oil content of compressed air is also natural low.

五、极高的可靠性
    主机零部件少,结构新颖,吸送气平稳,故整机振动极小,动静涡盘相互不接触,整机无易损件,因此无需维修的概念具有充足的理由。
5. Extremely high reliability      The base machine parts is few, with new structure, stable of gas suction & conveying, so a very small machine vibration, dynamic and static vortex plate is non-contact of mutual, the whole machine is non-wearing parts, so no need to maintain.

 

        

三种空气压缩机的比较Compare of three kinds of air compressor

 

涡旋式空气压缩机的工作原理说明Working principle of scroll air compressor
涡旋式压缩机是继活塞压缩机和螺杆压缩机之后的一种新型高效的流体机械。它是依靠加工精度很高且相互啮合的两个涡盘的相互运动而工作的,其中一个固定在机架上,称为静涡盘;另一个由偏心轴驱动绕静盘基圆中心平动,称为动涡盘。与其他容积式压缩机相比,涡旋压缩机具有许多不可替代的优越性。首先,它结构简单、体积小、重量轻,其主要零部件数量仅为往复式压缩机的l/10,体积减小约40% ,重量减轻15%以上;其次,涡旋压缩机的吸气、压缩和排气过程是同时而且连续进行的,吸、排气腔不直接相邻,故泄露较小,效率较高。压缩机工作腔不与吸、排气孔口同时相通,无需设置吸、排气阀, 这一方面减少了进、排气损失。另一方面避免了气阀的敲击噪声和由此引起的振动,也减少了一组易损件,提高了压缩机可靠性。再者,涡旋压缩机的吸气持续时间远远长于其他形式的压缩机,且其进气过程是主动的包容运动,这不同于其他形式压缩机的被动吸气, 甚至还会产生吸气增压效应,故容积效率特别高。另外,多工作腔同时工作使得压缩机驱动力矩波动极小,仅为滚动活塞式压缩机和往复式压缩机的l0% 。所有这些特点使涡旋压缩机具有极其优良的热力特性与变频特性,使之在商业领域得到了广泛的应用。
Scroll compressor is a new type of highly efficient fluid machinery that is follow the piston compressors and screw compressors. It relies on two vortex plate to work with each other movements which has a very high machining accuracy and mutually gearing, in which one fix on the machine rack, called the static vortex plate; the other is driven by the partiality shaft to move around the static disk base circle center , called the moving vortex plate. Compared with the other volume type compressor, scroll compressor has many irreplaceable advantages. First of all, it is simple in structure, small size, light weight, the number of its main components is only l/10 of reciprocating compressor, the volume reduced by about 40%, the weight is reduced more than 15%; Second, the suction, compression and exhaust processes are carried out simultaneously and continuously, the suction, exhaust cavity does not directly adjacent, so the leakage is more smaller, the efficient is more higher. Compressor working chamber is not interlink with the suction, exhaust orifice at the same time, without setting suction, exhaust valve, in this regard to reduce the intake, exhaust losses. On the other hand, avoid the percussion noise of gas valve and the resulting vibration, also reduces a set of wearing parts, increase the reliability of the compressor. Moreover, the scroll compressor of the inspiratory duration is far longer than other types of compressors, and the gas inspiratory processing is the active and containable movement, which is different from other forms of passive suction compressor, or even to generate suction booster effect, so volumetric efficiency is particularly high. In addition, the multi-compressor working chamber will work at the same time makes the work of driving torque fluctuations is extremely small, only is l0% of rolling piston compressors and reciprocating compressors. All these features make scroll compressor has extremely good thermal characteristics and frequency conversion characteristics, so that will be used in a wide range of fields in the business.

 

涡旋式空气压缩机的特点Feature of scroll air compressor
云箭涡旋压缩机的独特设计,使其成为当今世界节能压缩机。涡旋压缩机主要运动件涡盘只有啮合没有磨损,因而寿命更长,被誉为免维修压缩机。涡旋压缩机运动平稳、振动小、工作环境宁静,又被誉为“超静压缩机”。
The unique design of Vanguard scroll compressor causes it to become the world energy conservation compressor at present. The scroll wrap is the main movement part of compressor, only have the tooth, have no abrasion, thus the life is longer, so this is free maintenance compressor. The scroll compressor move steady, the vibration is low, the working conditions is tranquil, also by the reputation is “the ultra quiet compressor”.

 

 
产品部件介绍Introduction to products component

 

涡旋式空气压缩机工作原理图Working principle drawing of scroll air compressors

 

全性能一体化涡旋空气压缩机组
应用范围
全性能一体化涡旋空气压缩机组,广泛应用于工业各个领域。如应用于电力供应、机械制造、模具加工、电子电器、化工、纺织、烟草等众多使用压缩空气的场合。特别适用于精密加工机械、表面喷涂、医药制造、食品加工等对空气质量要求较高的场合。
Applications    Integration of the whole performance, scroll air compressors are widely used in industrial fields. If applied to electricity supply, machinery manufacturing, mold processing, electronic appliances, chemicals, textiles, tobacco, and many other occasions that use of compressed air. Especially is suitable for precision processing machinery, surface coating, pharmaceutical manufacturing, and food processing and the occasion that has the high air quality requirements.

性能特点
1、安装成本低。全性能一体化涡旋空气压缩机组,已经将涡旋空气压缩机、空气干燥器、压缩空气过滤器、冷凝水处理设备和储气罐集成于一体。机组振动小、噪声低,可以直接安装或放置在用气点,不需要专用的压缩机房,与用气设备的连接管路也非常短。因此降低了机组的安装成本。
  2、出气品质高。从机组排出的压缩空气,是已经过干燥和过滤净化的洁净空气,不会影响最终产品的质量,也不会对压缩空气管网造成任何不良影响。
  3、运行费用省。由于机组靠近用气点,连接管路短,管路压降和泄漏等损失都很小。可以做到即开即用,实现高效运行。因此节省了运行费用。
  4、节能又环保。机组使用的涡旋空气压缩机的能效比很高,因此机组节能。从压缩空气中析出的冷凝水都通过冷凝水处理设备集中并处理后排放。
  5、可实现个性化配置。通过配置不同类型和不同级数的空气过滤器,以满足不同用户对用气品质高低不同的要求。
Features1. The installation cost is low. Full Performance Integration Scroll Air Compressor Unit, having scroll air compressor, air dryer, compressed air filters, condensate treatment equipment, and gas tank integrated into one. Having small vibration, low noise, can be directly installed or placed in the gas point, does not require a dedicated compressor room, and the gas pipeline connecting  device is also very short. Thus reduces the cost of unit installation.2. High quality of gas outlet. The compressed air discharged from the unit is to have been dry and clean air purification filters will not affect the quality of the final product, nor will it cause any compressed air pipe adverse effects.3. Operating costs is low. As the unit near the gas point, having short connecting pipe, pipeline pressure drop and leakage losses are very small. Can do that is open-use, efficient operation. Thus saves the running costs.4. Energy-saving and environmentally friendly. The energy efficiency of Scroll air compressor units is high, so the unit is energy-saving. Condensate from the compressed air through condensation of water treatment equipment to focus and discharged after treatment.5. Can be realized personalized configuration. By configuring different types and different levels of air filters to meet different users with different requirements for high and low air quality.

 

技术参数Technical parameter

 

流程图Flow drawing

 

质量管理体系Quality control system
公司建立了严谨、完善的质量管理保证体系。1996年通过了ISO9001国际质量管理体系认证,2002年通过了换版升级认证。公司具有先进的检测分析手段,引进了德国和瑞士的精密加工中心以及三坐标测量仪,先后被有关部委授予“国家一级计量单位”和“国家二级理化机构”证书。
Company has established a strict and perfect quality management assurance system. In 1996 passed the ISO9001 international quality management system certification, in 2002 passed the certification for version upgrades. The company has advanced detecting & analyzing tools, also introduced of the German and Swiss precision machining centers, as well as the three coordinate measuring instrument, has been awarded the relevant certificates from related ministries, "the national-level units of measurement" and "Stated level two physical and chemical institution".

质量保障:云箭集团以“制造精品、提升价值”的生产理念,确保每一台出厂产品的高质量、高性能,给客户提供最优的选择方案。

Quality guarantee: The company idea is “manufacture high-quality goods, lifting value”, so guarantees each products are the high grade, high performance which has left the plant, provides the most superior selection plan to the client.
技术支持:云箭集团的研发部门可以无偿为客户在大型项目的建设中提供技术咨询和支持,给予全面的技术解答,并可委派相关人员现场参与机器的安装和调试。

Technical support: The Vanguard's research and development department may free provide the technical consultation and the support for the client in the large-scale project construction, gives the comprehensive technical explanation, and may delegate the correlation personnel to participate the device installment and commissioning on the spot.

产品优点Advantage of products
主机:Mainframe:

术参数Technical parameter


 

 

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上海国际压缩机及设备展览会ComVac ASIA是亚洲第一、世界第二的亚洲国际动力传动与控制技术展览会(PTC ASIA)的重要组成部分,是由德国汉诺威展览公司、汉诺威米兰展览(上海)有限公司与中国压缩机网、《压缩机》杂志共同打造。
ComVac ASIA历经持续增长,已连续10届取得了巨大成功,成为压缩气体技术及真空技术一年一度的顶尖国际盛会。
ComVac ASIA是一个集技术、产业、投资于一身的价值交流平台。2016年吸引了近150家的海内外知名企业展示高精尖产品与技术,展出面积11,500平方米。为期四天的展会累计专业观众达78,443人(与同期其它五个展共享观众数据)。